detailed introduction of CNC foam cutting machine
Overview of CNC foam cutting machine
The structural EPS decorative mouldings are cut by computer numerical control through the hot wire CNC foam cutting machine. The CAD software is used together with the foam cutting machine application software. It only needs to input the required size and graphics into the CAD, and the machine automatically processes and processes the machine.machine can be Automatically powered off after work is done.so long as it is two-dimensional graphics,it can be cut. Fast production, variety models, such as mouldings, Roman columns, window covers, bucket arches, etc., can be installed on the four sides of the window, the door, the corner and the wall; it makes the facade of the building more beautiful, and bring new and different ideas to the architects.
The advantage of hot wire CNC foam cutting machine.
How can a hot wire CNC foam cutting machine be flexible? how to cut it, it can cut the shape of the programmed paper on the foam board, and it can be mass produced. The shape can to be processed.The shape can be changed flexibly through computer programming. The flexibility of hot wire CNC foam cutting machine supports more and more individualized processes, and it reduces the number of molds used than the different method of making moulding with molds .
Compared with traditional cutting processes such as manual cutting and semi-automatic cutting, the precision of hot wire CNC foam cutting machine is much higher. At the same time, the pause time can be set according to the foam board with uneven humidity to ensure the cutting shape.
The product standards produced by the workers are not deformed, and can be flexibly adjusted according to these deformations, which is not achieved by many conventional processes.
At present, the cutting process of the hot wire CNC foam cutting machine has matured and is becoming more and more popular in the market, and this is inseparable from the advantages of the CNC foam cutting equipment itself. The quality of the hot wire CNC foam cutting machine is really good in working.
How to operate the CNC foam cutting machine to cut with beautiful mouldings ?
Cutting EPS moulding is achieved by heating the hot wires of the machine, so how can you cut beautiful mouldings?
1. The cutting speed is proportional to the stability of the heating wire,hot wire is more stable and faster.
2. The foam board must be dry and the surface must be free of debris.
3. Advanced features of cutting software
4. The quality of the hot wire.
With the upgrading of electronic products, the original cutting system can no longer meet the needs of users. Now the eps mouldings cutting machine only needs people to draw the graphics through CAD and the machine will be automatically process it.You don't need someone to be on the side of machine when power off, you can walk around and do the other work. If you don't want to draw pictures, it will be very easy to import the electronic version of the drawings into the computer through the USB flash drive. At the same time, it can be implemented in the CAD environment.
The hot wire CNC foam cutting machine can function with graphic nesting, automatic typesetting, kerf compensation, display cutting pattern, tracking cutting, power-off memory, reverse cutting, rotation, mirror direction, symmetry, stroke positioning and other functions. Having such powerful features,cutted product can only be more standard and more beautiful.
Quality of hot wire CNC foam cutting machine
The hot wire CNC foam cutting machine is equipped with a multi-stage current dispatching touch regulator and an operating/non-working air cooling system. The hot wire has a long service life. A wide range of hot wire such as nickel-chromium can be widely used, and the cost is low and easy to buy. For the horizontal hanging hot wire, it can produce special products with a length of 300cm and a width of 200cm. It can be hung with 20 hot wires to form a group processing. If it is blocked by junk objects, it will only affect the single wire and will not damage the process of cutting all the groups. Hanging time 1 minute only.
Hot wire CNC foam cutting machine is suitable for cutting all kinds of eps foam, XPS and EPE with 8-30 kg weight. The product is to cut on the raw material foundation pier, and the whole area of the upper end of the foundation pier is cut. The product is not pressed.
For example, it takes 1 minute to process 1 product, 30 hot wire group is to processed and cut, 30 pieces are cut once in 1 minute, the work efficiency is doubled and the product precision is the same. quality of the cutting can be ensured,and cutting speed can be ensured. This not only improves the productivity, but also reduces the amount of deformation of the cutting parts and the heating affected area of the slit area. The hot wire CNC foam cutting machine can automatically typeset and cut, greatly reducing the amount of trimming waste, increase productivity. It also has a stroke protection function, when the movement stroke exceeds the rule stroke, the device automatically protects the interruption. It also has power-off recall, reverse cut and rotate, mirror symmetry, void compensation Reimbursement. The machine is equipped with a tumbling device or a two-machine linkage to complete the 2-dimensional cut.
Quality advantage of hot wire CNC foam cutting machine : first-line brand controller and stepper motor, good function, super stable, high precision. Taiwan high frequency quenching vacuum chrome plating / alloy ball screw / slider, stainless steel polished rod / linear axis bearing (y-axis), full bracket stainless steel rail / precision slider (cutting frame base), excellent leveling feet, to ensure the number of bed life.
The hardware on the hot wire CNC foam cutting machine is composed of CNC numerical control card, PLC, industrial computer and servo system. It is developed by the relative company to meet the requirements of thermal cutting process.
Automated programming need no longer to input complicated and cumbersome code with keyboard, you can process complex shapes or patterned workpieces only by CAD drawing input. The system can achieve control of foam cutting.
The three-dimensional function coordinates of the cutting head (the X, Y, Z three-axis servo motor constitutes the driving system, the specific action process is: under the control of the computer program, the X-Y axis servo motor drives the flame cutting head according to the program.The trajectory travels to cut the desired shape on the workpiece plane. However, in the process of cutting and walking, if the surface of the workpiece is not flat, the Z-axis servo motor will control the cutting head to move up and down,it adjusts the distance between the flame nozzle and the surface of the workpiece to keep it constant for optimum cutting results.
The characteristics of the control software are as follows:
1. Adopt graphic input mode, which is more intuitive than code input, and the operation is quick and convenient.
2, Chinese interface, more suitable for China's national conditions.
3, the input method is diversified, all the debugging control is commanded (the whole process of automatic cutting, such as initial positioning, arc striking, perforation, cutting, return to origin, etc. are all completed under the control of CNC automation, and It can be programmed to modify its parameters).
Lesson of Drawing Software
The hot wire CNC foam cutting machine uses the CAD software and the cutting application software. It only needs to input the required size and graphics into the CAD, then,generate the cutting machine graphics, do the compilation process, and then generate the cutting machine code, and directly convert it to the CNC cutting machine for cutting. Although this programming has a single function, it is easy to learn and is the choice of small company owners.
The application of drawing software for hot wire CNC foam cutting machine:
Generally used software for CNC cutting can be divided into two categories: one is CAD software for drawing; the other is CAM software for nesting and generating machining programs.
The selection of drawing software, we have to consider for the next process: CAM software compatibility, mechanical design commonly used software, such as AUTOCAD, CAXA, Pro/e, SOLIDWORKS, etc., can generate standard DWG or DXF format graphics files, These format CAM software can be recognized normally. So, as long as you can generate standard DWG or DXF format drawing software, choose one software that is easy to use with yourself!
Usually we will use AUTOCAD because it is easy to operate, practical, versatile, and easy to use! Generally, you can master the use of CAD in one month! Learned CAD, on the basis of CAD drawings, the use of nesting software (CAM) is relatively simple, it can be very convenient to realize the automatic programming nesting of product parts, output into cutting code! After completing the above two steps of CAD and CAM, the operation of the CNC cutting machine is simple!
We only need to master the four steps to be able to operate on the machine and skillfully complete:
A:CAD drawing and making points
B: save files
C: control software to import files into adjustment parameters
D: commissioning and cutting.
Service on the hot wire CNC foam cutting machine
Pre-sales service commitment:
1. Provide special needs product design and manufacture to meet the individual needs of customers.
2. our hot wire CNC foam cutting machine strictly arranges production and shipment according to the contract, and guarantees to supply according to the contract time.
After-sales service commitment:
1. All the CNC machines sold by our factory are freely installed and debugged by our company's professionals, free for life consultation, software lifetime warranty, and with the machine problem identified by the factory which are not damaged or have problems caused by the use of customers.
The machine is guaranteed for five years and the other hardware is guaranteed for one year.
2. After our CNC machine arrives at your company, the technicians will provide free assistance to guide the installation, commissioning and other work, and teach the package meeting. After learning, your company will be able to leave after the satisfaction of the company, and the key project will be dispatched to the site to carry out the technology. Services to solve various problems of CNC foam cutting machine users.
3. We actively cooperate with users to do a good job in on-site operation and maintenance management of products, and can provide spare parts and accessories for products at any time.
4. We adhere to the principle of quality, customer first, at any time to listen to the user's call, when on-site service is required, to ensure that within 24 hours of receiving the user's notice to reply, reach the scene within 72 hours, the fastest traffic in case of emergency The tool arrived within 32 hours.
Application of hot wire CNC foam cutting machine
Small Cutters can be used for Creating signs,logo,letters,props,wings,airfoils and architectural shapes.
Medium Cutters can be used for creating Signs,Logo,Letters,Props,Wings,Airfoils and Architectural Shapes.
Large Cutters can be used for Building and Construction, Surfboards, Stand-up Paddleboards and Large Signs,architectural shapes, Crown Molding, Columns, mockups, Capillars, Medallions etc.
Hot wire CNC foam cutting machine integrates flat cutting, grooving and cutting bearing sockets into a multi-dimensional machining cutting machine. It can cut out a variety of switch slots on a single device, such as size dovetail slots, T-slots, rectangular slots, circles Arc groove, corrugated groove, etc. The device has the advantages of convenient operation, high precision, and reduced waste of polystyrene board. Made of rectangular steel tube, the structure is reasonable. Electric wire cutting, smooth and smooth, smooth and smooth. Operational simplicity Single, easy to maintain.
1. The main frame of CNC foam cutting machine is made of rectangular steel pipe and various special connecting pieces. It has stable movement, reasonable structure, stable performance, high precision, advanced technology and easy operation. It can save time and effort by using this product. It saves raw materials;
2, CNC foam cutting machine uses stepper motor, smooth motion, free speed regulation, suitable for cutting special graphics which requires non-stop shifting requirements, mechanical control accuracy is 0.5mm;
3, voltage regulation: This machine is equipped with a 3KW transformer, and through electronic voltage regulation, the voltage output is 0---70V adjustable. 20 heating wires can be installed on the cutting frame, which can cut 20 identical mouldings or shapes at the same time;
4, CNC foam cutting machine uses advanced computer control system, draw a variety of graphics directly on the computer, and then input directly to the console to cut. The user can also use the USB flash drive to directly cut the 3B code of the pattern or text to be cut into the controller.
5, the display has the function of displaying cutting patterns, tracking and cutting. The cutting speed is adjustable and the maximum speed is 4000mm/min. Parameter settings are simple and convenient.
6. The CNC foam cutting machine has a stroke protection function. When the movement stroke exceeds the specified stroke, the automatic protection of the equipment stops. In addition, it also has power-off memory, reverse cutting and rotation, mirror symmetry, and gap compensation.
Matters need attention
1. Prevent electric shock
● When the machine is running, do not touch any electrical components in the electrical cabinet and console. Otherwise an electric shock will occur.
● Do not operate any switch knob with wet hands in case of preventing electric shock.
● Please do not check the line or replace the electrical components with power, otherwise you may get an electric shock or injury.
● Maintenance staff with corresponding technical qualifications, and should be repaired in strict accordance with electrical maintenance technical requirements. In case of an accident.
2. Prevent fire
● The working materials used in the CNC foam cutting machine are flammable gases such as acetylene, propane, liquefied gas and the like. Therefore, it is necessary to periodically check whether the entire air circuit is sealed.
● The gas source part of the CNC foam cutting machine should be wide open flame and be placed with normal carbon dioxide or other corresponding fire extinguishing devices.
● The operator should control the fire in time to avoid fire.
3. Prevent damage
● When the cutting machine is running, pay attention to whether there are people or other objects in front to avoid injury.
● After each cut, the torch should be raised to the highest position to avoid hitting the steel plate and damaging the torch.
● The mechanical maintenance staff should ensure that the machine is in the working condition during maintenance. And put a warning sign to avoid a human accident caused by the machine suddenly running.
● When the machine is running for a long time, do not touch the heat sink and other heat-dissipating components on the module directly to avoid burns.
(1) Check whether there is air leakage in the pipeline of the machine before starting the machine. If there is air leakage, it will never start.
(2) Check whether there are obstacles on the working surface and the guide rail after starting the machine. If there are obstacles, it must be excluded.
(3) The operating staff cannot leave the job at will, and the non-manipulating staff is not allowed to start the machine at will.
(4) If you encounter an emergency during the operation, immediately press the red emergency stop switch to prevent accidents.
(5) When maintaining and maintaining the CNC foam cutting machine , pay attention to the command and coordination of the special controller.
Applicated decoration mouldings
The EPS decorative moulding is made of EPS as the core ,and with external auxiliary mesh cloth and polymer mortar. It is on the surface of buildings as structural decorative mouldings. This decorative moulding has been rapidly promoted and used in recent years with good results.
First, the weight is light. Take a 50×50cm decorative moulding as an example, and its weight is about 1/6 of the GRC decorative moulding. A person can move and construct it at will.
Second, the paste is firm. The safety of the decorative moulding is very important, especially the requirement of quality life-long system. If it is only beautified and not focused on safety, it will bring great hidden dangers. The EPS decorative moulding is not only lightweight, but also strongly bonded to the base wall. It is mainly bonded by polymer mortar, which is made by adding organic glue to inorganic material cement mortar. It not only has long service life, but also has strong bonding. It has national standards and specifications, and is in large quantities in the market. The application in the project proves to be feasible and safe and reliable. It is possible to eliminate the quality accident caused by the use of anchor bolts to fix the hidden dangers of construction and the hidden danger of anchor bolt corrosion.
Third, the shape is free to process. Because it is automatically cut by CNC computer design, the structural foam moulding style can be freely processed, easy to install and easy to install.
Fourth, it works better with EPS external thermal insulation wall. In rapid development of building energy conservation, EPS exterior wall insulation system is the only system of choice, but architects are worried about whether it will affect the realization of the facade effect. The EPS decorative moulding completely dispels the architects' concerns, not only that, but also allows the architect to design the shape as desired, forming a perfect match with the external thermal insulation wall.
Fifth, easy to install. With special bonding materials and methods, one can install and construct, especially large-volume components, only need to be bonded and installed.
Sixth, the decorative moulding is smooth and beautiful, and there is no gap between the mulding. Since the gap repair material is used between the two mouldings, the gap disappears completely. There will be no cracks in future use.
Seventh, the biggest advantage of the EPS decorative moulding is that it completely solves the problem of cold and heat of exterior insulation, allowing designers and builders to make inspiration.
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